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Manufacture​

You gain extraordinary continuity by having the design, manufacture and programming of an industrial control solution take place all under one roof. 

Our design and system engineers work together with our manufacturing team throughout development, construction and testing phases.  This ensures better outcomes for you. 

We carry out detailed Factory Acceptance Testing as standard within our internal quality procedures prior to shipping and installation.  This is a significant factor both in confirming functional operation before onsite installation and in minimising commissioning and testing time.  It also provides an excellent opportunity for you to assess the functionality of the systems and obtain detailed test documentation.

We invite you to visit our manufacturing facility and see our quality workmanship first hand. 

 

Control Panel and Power Switchboard Solutions

We build custom industrial control and power switchboards under one roof at our extensive in-house workshop in Melrose Park, South Australia.

This end-to-end, integrated approach to providing your business solution is one of the things that sets us apart from and ahead of others in the field.

SAGE is a quality focused organisation  with expertise gained from work across all sectors of industry. We have a unique knowledge platform that is supported by an exhaustive testing regime. This ensures efficient and smooth installation and commissioning with minimal disruption to your project schedule or business operations.

During the manufacturing process, SAGE keeps your safety in mind. We work to IP2X electrical safe design standards, providing protection from live terminals during commissioning and long term maintenance.

We are committed to providing our customers with the best possible outcomes. We believe the best way to achieve this is to work in partnership with them, pooling our expertise and together creating a solution which best fits the challenge and meets the business objectives. 

SAGE has been a valued partner in research and development of control solutions for Boart Longyear for many years. 

Whether we are building from your own design, or a solution we have designed for you, you can be assured that your electrical control panel or switchboard will be built with quality and precision, and with your budget and safety in mind.

Types of power switchboards:

  • Protection panels
  • Generator Set (Genset) control systems
  • Renewable Energy Systems
  • UPS systems
  • Mobile equipment DC systems
  • Smart Monitoring  

Types of control panels:

  • Main PLC panels
  • Operator stations and consoles
  • RTU Panels
  • Distributed I/O
  • Annunciator panels
  • Custom made enclosures
  • Safety control systems

 

Motor Control

Achieve optimum control and monitoring with a custom motor control centre incorporating the latest technologies.

With extensive expertise and capability in Ethernet and Fieldbus networking, your intelligent motor starter solution will require less IO (Input and Output) and retrieve more information from each motor for better control and monitoring.

Types of Motor Control:

  • MCC’s (Motor Control Centre)
  • VSD’s  (Variable Speed Drive)
  • DC drives (Direct Current)
  • Soft starters
  • Servo drives
  • Intelligent motor starters
 

Instrumentation

Safe, seamless control with a custom turnkey solution, integrating your instrumentation with a control panel. 

Our instrumentation expertise includes:

  • Instrumentation skids
  • Instrumentation panels
  • Fieldbus networking
 

Wiring systems

We appreciate your need for a reliable wiring solution, that is why we build to the highest standards of quality, part traceability and ruggedisation for industrial applications. 

Our manufacturing team members are qualified Electrical Technicians, trained and certified in wiring, harnessing and soldering. We meet the wiring quality standards of your industry:

Types of Wiring Systems;

  • Specialised cable kits
  • Distributed I/O
  • M8,M12, Harting and Milspec
  • Trained in WHMA-A-620A (wiring/harness systems)
  • Soldering (STD-001)
 

Original Equipment Manufacturers (OEM)

SAGE is an excellent partner in the reliable supply of customised industrial control solutions for your products.

SAGE has partnered with Australia’s leading OEMs for many years, including Boart Longyear and Osmoflo.  Our commitment includes research and development, design and manufacture as well as the ongoing supply of kits, spare parts and whole of life support for the control of your products through SAGE Service. 

Our OEM Services include:

  • Reverse engineering to replicate an existing machine and produce a new system with current technology and documentation
  • Cost effective supply of cabinets, ducts and ‘Plug and Play’ cable kits, minimising installation time
  • Stocking spare parts to ensure minimal down time
  • Machine and fixture wiring
  • Container fit-outs (read about a container fit our success story here)
  • Transportable room fit-outs
  • Pneumatic panels